Custom Shipping Boxes in Pakistan — Printed Corrugated Packaging for Every Industry
Most shipping boxes in Pakistan are bought on one criterion — lowest price. The result is a packaging market full of fragile, poorly printed, low-quality corrugated boxes that collapse under stacking pressure, fail during courier transit, and deliver products damaged to the end customer. For a business shipping hundreds or thousands of orders a month, a box that fails during transit is not just a packaging problem — it is a customer service problem, a returns problem, and a brand reputation problem simultaneously.
At
Custom Boxes Pakistan we manufacture custom printed shipping boxes only. We do not produce generic plain kraft boxes. The custom shipping boxes we manufacture carry your brand design, is built to the correct corrugated construction for your product weight and shipping requirements, and is produced in-house at our Lahore facility to a quality standard that generic low-cost suppliers cannot match. MOQ 500 units. Export packaging quality is also available.
Corrugated Constructions — Choose Right construction for custom shipping boxes
3-ply single wall corrugated — one fluted corrugated layer between two flat liner sheets. Lightweight and cost-effective for
e-commerce boxes, retail product cartons, and any application where product weight is low and courier speed is the primary shipping consideration.
5-ply double wall corrugated — two fluted layers with three flat liner sheets. Significantly stronger than a single wall with better crush resistance and stacking strength. Used for heavier retail products, FMCG cartons, industrial parts shipping, and any application where boxes are stacked during storage or transport and need to maintain structural integrity under load.
7-ply triple wall corrugated — three fluted layers with four flat liner sheets. The strongest corrugated construction available — used for heavy industrial goods, machinery parts, large appliances, and export packaging where maximum protection through long-distance or international freight is required. Triple wall boxes can support significant stacking weight without crushing and provide the highest level of product protection available in corrugated packaging.
E-flute corrugated — fine flute profile with a flat, smooth outer surface that accepts full-colour offset printing with sharp results. Used for branded e-commerce
mailer boxes and
retail display shipping cartons where print quality on the outer surface matters alongside structural protection.
Custom Shipping Boxes Style Options
Full overlap carton (FOL) — a corrugated carton style where the top and bottom flaps fully overlap each other when closed, providing maximum base strength and resistance to bottom failure under heavy loads. The standard choice for heavier products, industrial goods, and export cartons where the base of the box carries significant product weight and needs to remain intact through freight handling.
Die-cut custom boxes — custom structural designs manufactured to your exact product dimensions and construction requirements. If your product shape, size, or packaging requirement falls outside standard carton styles, we manufacture a custom die-cut corrugated box to your specification. Custom die-cut shipping boxes are also used for branded retail-ready outer cases and specialty packaging requirements across FMCG,
food packaging boxes meant for export, and industrial categories.
Standard and Custom Sizes of Shipping Boxes
Standard shipping box sizes are available, covering the most commonly used carton dimensions across Pakistan’s e-commerce, retail, and FMCG packaging market. Custom shipping boxes are made for any product dimension that falls outside standard ranges — and for most businesses, custom sizing is the right choice because a shipping box sized to your exact product eliminates wasted internal space, reduces dimensional weight freight charges, and ensures the product is held securely during transit without excessive packing material. Share your product dimensions and we will advise on the correct box size and construction for your specific shipping requirement.
Printing Options on Custom Shipping Boxes
Full colour offset printing — for detailed brand designs with multiple colours, gradients, logos, and complex artwork on the outer surface of the shipping box. Offset printing produces the sharpest colour accuracy on corrugated board and is the recommended method for brands where the outer shipping carton is a visible brand asset in retail, export, or direct-to-customer contexts.
1 to 2 colour screen printing — for simple logo, wordmark, or text print on corrugated shipping boxes. Cost-effective for high volume orders where basic brand identification — company name, logo, website, handling instructions — on the outer box is the primary requirement rather than a detailed full-colour design.
Flexo printing — a high-speed printing method suited to large volume corrugated carton runs where consistent, cost-effective printing across very high quantities is required. Popular for FMCG brands and wholesale apparel exporters requiring shipping cartons for
apparel packaging boxes.
Frequently Asked Questions — Custom Shipping Boxes Pakistan
Do you have standard, ready-to-use shipping boxes?
No, we do not deal with standard, ready-to-use shipping boxes. We only work on custom orders.
What is the problem with generic low-cost shipping boxes from local suppliers?
Generic low-cost shipping boxes in Pakistan are optimised for one thing: minimum price. The result is boxes that are fragile, poorly finished, and inconsistent in quality across batches. Boxes that collapse under stacking pressure damage the products inside. Boxes that fail during courier transit create returns, customer complaints, and brand damage that cost far more than the savings on the box itself. Poor printing quality on outer cartons makes brands look unprofessional to retail buyers and export partners. We manufacture to a quality standard that prioritises structural integrity and print accuracy over minimum cost.
Which corrugated construction options do you have for shipping boxes?
We work on all sorts of corrugated constructions. Starting from eflute, the lightest, to 3-ply, 5-ply, and 7-ply corrugated cardboards.
What printing method is best for custom shipping boxes?
The right printing method depends on your design complexity and order volume. Full colour offset printing produces the sharpest results for detailed brand designs and is recommended for brands where the outer shipping carton is a visible brand asset. Screen printing is cost-effective for simple logo or text printing. Flexo printing is suited to very high volume quantities.
What is the minimum order quantity for custom shipping boxes?
Our minimum order quantity for custom shipping boxes is 500 units per size and construction.
